{"id":1652,"date":"2025-11-12T14:10:25","date_gmt":"2025-11-12T06:10:25","guid":{"rendered":"https:\/\/www.jiujumagtec.com\/?p=1652"},"modified":"2025-12-02T14:39:45","modified_gmt":"2025-12-02T06:39:45","slug":"low-yield-high-energy-consumption-and-slow-production-capacity-one-stop-solution-for-high-power-magnetization-equipment","status":"publish","type":"post","link":"https:\/\/www.jiujumagtec.com\/en\/contact-us\/frequently-asked-questions\/1652.html","title":{"rendered":"Struggling with low output quality and high energy costs? High-power magnetization equipment delivers a complete one-stop solution."},"content":{"rendered":"
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End-to-End Solution for Magnetization Automation<\/h1>\n\n\n\n

Automated Magnetic Charging Integrated Solution<\/p>\n<\/div>\n<\/div>

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\"Magnetizing<\/div>Magnetizing Equipment<\/b><\/div>
<\/div><\/a>
\"Magnetization<\/div>Magnetization Automation<\/b><\/div>
<\/div><\/a>
\"Magnet<\/div>Magnet Measuring Instruments<\/b><\/div>
<\/div><\/a>
\"Magnetization<\/div>Magnetization Services<\/b><\/div>
<\/div><\/a><\/div><\/div><\/section>\n\n\n\n

In new energy vehicles, wind power and other key areas, permanent magnets manufacturing process is often faced with low product yields, excessive energy consumption and production efficiency is not high industry pain points, and the huge power magnetizing equipment in the end how to overcome these problems? The following is a detailed answer to the core question:<\/p>\n\n\n\n

\"undefined\"\/<\/a><\/div><\/div>\n\n\n\n

1. The pass rate of traditional magnetizing equipment is less than 80%, how can JiuJu equipment increase the yield rate to more than 99%?<\/h3>\n\n\n\n

The key lies in two core technology designs: firstly, the patented multi-pole magnet charging head, which controls the error of magnetic field uniformity within \u00b10.5% by superimposing silicon steel sheets with internal teeth and precisely wound copper wire poles; and secondly, the Hall sensor array embedded in the center of the coil, which is capable of detecting air-gap magnetic field deviation at the 0.01 mm level within 50 microseconds and adjusting the pulse parameters in real time. Coupled with the automated assembly system, the magnet positioning deviation can be controlled within 0.01 mm. For example, in the production process of a high-end car audio speaker, it is relying on this combination of technologies to increase the product qualification rate from 75% of traditional equipment to more than 99%.<\/p>\n\n\n\n

2. Traditional magnetizers have high energy consumption and require a water cooling system, how does JiuJi equipment reduce energy consumption?<\/h2>\n\n\n\n

JiuJu Capacitive High Voltage Magnetizer is equipped with an energy recovery circuit, which utilizes a diode to form a closed-loop system with the continuous-current coil, converting the reverse electromotive force generated by the magnetizing coil into reusable electric energy, directly reducing the power consumption of the equipment by 601TP3 T. At the same time, the equipment does not require the water cooling system necessary for traditional equipment, and it can realize continuous operation for 24 hours only through the inward flow of air-cooling. According to the annual output of 1 million pieces of magnets to calculate, a single device can save more than 120,000 yuan of electricity per year, truly realizing the dual objectives of energy saving and cost reduction.<\/p>\n\n\n\n

3. The daily capacity of traditional equipment is less than 1,000 pieces, how can JiuJi equipment achieve a significant increase in production capacity?<\/h2>\n\n\n\n

This is due to the dual strategy of \"precise control + parallel design\": on the one hand, it adopts the multi-stage magnetic field superposition technology, with the outer coil providing the basic magnetic field and the inner coil superposing the instantaneous peak, which enables the conversion from demagnetization to 10T-class strong magnetization in just 0.01 seconds; on the other hand, it adopts the dual charging table design, so that a single machine can carry out the internal and external magnetization operations at the same time. On the other hand, with the dual charging table design, one machine can carry out both internal and external magnetization at the same time, with a production capacity equivalent to 4-6 sets of ordinary machines. Combined with the visual identification and robotic arm automated assembly system, the daily capacity of a single machine can reach more than 5,000 pieces, which is 5 times higher than the capacity of traditional machines.<\/p>\n\n\n\n

4. What is the core of JiuJu's \"one-stop solution\" and can it be adapted to different application scenarios?<\/h3>\n\n\n\n

This is due to the dual strategy of \"precise control + parallel design\": on the one hand, it adopts the multi-stage magnetic field superposition technology, with the outer coil providing the basic magnetic field and the inner coil superposing the instantaneous peak, which enables the conversion from demagnetization to 10T-class strong magnetization in just 0.01 seconds; on the other hand, it adopts the dual charging table design, so that a single machine can carry out the internal and external magnetization operations at the same time. On the other hand, with the dual charging table design, one machine can carry out both internal and external magnetization at the same time, with a production capacity equivalent to 4-6 sets of ordinary machines. Combined with the visual identification and robotic arm automated assembly system, the daily capacity of a single machine can reach more than 5,000 pieces, which is 5 times higher than the capacity of traditional machines.<\/p>\n\n\n\n

<\/p>\n\n\n\n

<\/i>Magnetization of Magnetic Materials<\/span><\/div>
<\/i>3C Electronic Magnetization<\/span><\/div>
<\/i>Motor Rotor Magnetization<\/span><\/div>
<\/i>Car Speaker Magnetization<\/span><\/div>
<\/i>New Energy Vehicle Industry<\/span><\/div>
<\/i>Medical Equipment Industry<\/span><\/div><\/div><\/div>
\n
\"Precision<\/a>

Precision Magnetization for Ferrite Cubes<\/a><\/h3>
<\/i>November 13, 2025<\/span><\/div>

Specializing in ferrite cube micro-magnetization, we deliver customized, precise solutions tailored to ferrite cube material properties. By fine-tuning parameters, we ensure the magnetization meets exact standards, fulfilling high-precision magnetic requirements and adapting to applications with strict demands for magnetization accuracy.<\/p><\/div><\/div>

\"NdFeB<\/a>

NdFeB Magnet Magnetization Guide \u2013 JIUJU Shows How to Select a Magnetizer<\/a><\/h3>
<\/i>November 11, 2025<\/span><\/div>

Key Points for Selecting NdFeB Magnet Magnetizers \u2013 JIUJU Professional Magnetization Solutions, Pulse Magnetizer Specifications, Equipment for High-Coercivity Materials, and Selection of Magnetizers for Permanent Magnetic Materials<\/p><\/div><\/div>

\"NdFeB<\/a>

NdFeB Magnetic Powder & Silicone Magnetization Case Study<\/a><\/h3>
<\/i>October 21, 2025<\/span><\/div>

JIUJU Automation recently received a test application project from an academic institution involving the magnetization of NdFeB magnetic powder mixed with silicone. This project not only demonstrates the company\u2019s technical capabilities but also highlights its professionalism and innovative strength in the field of magnetic material magnetization. With the continuous advancement of technology, Jiuju continues to push the boundaries of precision magnetization solutions.<\/p><\/div><\/div><\/div><\/div>\n\n\n\n

\"JiuJu<\/a>

JiuJu Magnetization Video Case: Tea Magnetization<\/a><\/h3>
<\/i>December 16, 2025<\/span><\/div>

Automated Magnetic Charging Integrated Solution Magnetic Charging Equipment Magnetic Charging Automation Magnetic Measuring Instruments Magnetic Charging Service Tea magnetization is a technical means of applying magnetic fields to tea processing. Tea is processed by means of magnetic fields of a specific strength, with the aim of altering the structure of molecules and the distribution of substances in the tea, thus affecting the quality characteristics of the tea. Tea magnetization is based on the following scientific principles: Effect of magnetic field on water molecules Magnetic field can change the structural arrangement of water molecules, making water...<\/p><\/div><\/div>

\"Analysis<\/a>

Analysis of key factors in magnetizer selection<\/a><\/h3>
<\/i>December 16, 2025<\/span><\/div>

This article analyzes the core elements of the magnetizer selection, combined with the product characteristics of JiuJu magnetizer, to help users scientifically purchase magnetizing equipment.<\/p><\/div><\/div>

\"Magnetizer<\/a>

Magnetizer Working Principle and Classification<\/a><\/h3>
<\/i>December 15, 2025<\/span><\/div>

This article introduces in detail the working principle, main types and application scenarios of magnetizers, and highlights the technical advantages of JiuJu magnetizers to help users choose the right magnetizing equipment.<\/p><\/div><\/div>

\"[JiuJu<\/a>

[JiuJu Magnet Industry News] 2025 Magnetic material components import and export: toughness structure double excellent performance<\/a><\/h3>
<\/i>December 15, 2025<\/span><\/div>

Automated Magnetic Charging Integrated Solution Magnetic Charging Equipment Magnetic Charging Automation Magnetic Measuring Instruments Magnetic Charging Service As an important part of the electronic information industry, the international trade status of magnetic material components often reflects the industry's vitality and performance in the global market. Recently, the industry association released import and export data for the first ten months of 2025. Although the overall trade environment is facing some challenges, there are still a lot of positive signals in the segmented areas, and the trade structure is...<\/p><\/div><\/div><\/div><\/div>\n\n\n\n

\"JiuJu<\/a>

JiuJu Magnetization Video Case: Tea Magnetization<\/a><\/h3>
<\/i>December 16, 2025<\/span><\/div>

Automated Magnetic Charging Integrated Solution Magnetic Charging Equipment Magnetic Charging Automation Magnetic Measuring Instruments Magnetic Charging Service Tea magnetization is a technical means of applying magnetic fields to tea processing. Tea is processed by means of magnetic fields of a specific strength, with the aim of altering the structure of molecules and the distribution of substances in the tea, thus affecting the quality characteristics of the tea. Tea magnetization is based on the following scientific principles: Effect of magnetic field on water molecules Magnetic field can change the structural arrangement of water molecules, making water...<\/p><\/div><\/div>

\"Analysis<\/a>

Analysis of key factors in magnetizer selection<\/a><\/h3>
<\/i>December 16, 2025<\/span><\/div>

This article analyzes the core elements of the magnetizer selection, combined with the product characteristics of JiuJu magnetizer, to help users scientifically purchase magnetizing equipment.<\/p><\/div><\/div>

\"Magnetizer<\/a>

Magnetizer Working Principle and Classification<\/a><\/h3>
<\/i>December 15, 2025<\/span><\/div>

This article introduces in detail the working principle, main types and application scenarios of magnetizers, and highlights the technical advantages of JiuJu magnetizers to help users choose the right magnetizing equipment.<\/p><\/div><\/div>

\"[JiuJu<\/a>

[JiuJu Magnet Industry News] 2025 Magnetic material components import and export: toughness structure double excellent performance<\/a><\/h3>
<\/i>December 15, 2025<\/span><\/div>

Automated Magnetic Charging Integrated Solution Magnetic Charging Equipment Magnetic Charging Automation Magnetic Measuring Instruments Magnetic Charging Service As an important part of the electronic information industry, the international trade status of magnetic material components often reflects the industry's vitality and performance in the global market. Recently, the industry association released import and export data for the first ten months of 2025. Although the overall trade environment is facing some challenges, there are still a lot of positive signals in the segmented areas, and the trade structure is...<\/p><\/div><\/div><\/div><\/div>\n\n\n\n

\"JiuJu<\/a>

JiuJu Magnetization Video Case: Tea Magnetization<\/a><\/h3>
<\/i>December 16, 2025<\/span><\/div>

Automated Magnetic Charging Integrated Solution Magnetic Charging Equipment Magnetic Charging Automation Magnetic Measuring Instruments Magnetic Charging Service Tea magnetization is a technical means of applying magnetic fields to tea processing. Tea is processed by means of magnetic fields of a specific strength, with the aim of altering the structure of molecules and the distribution of substances in the tea, thus affecting the quality characteristics of the tea. Tea magnetization is based on the following scientific principles: Effect of magnetic field on water molecules Magnetic field can change the structural arrangement of water molecules, making water...<\/p><\/div><\/div>

\"Analysis<\/a>

Analysis of key factors in magnetizer selection<\/a><\/h3>
<\/i>December 16, 2025<\/span><\/div>

This article analyzes the core elements of the magnetizer selection, combined with the product characteristics of JiuJu magnetizer, to help users scientifically purchase magnetizing equipment.<\/p><\/div><\/div>

\"Magnetizer<\/a>

Magnetizer Working Principle and Classification<\/a><\/h3>
<\/i>December 15, 2025<\/span><\/div>

This article introduces in detail the working principle, main types and application scenarios of magnetizers, and highlights the technical advantages of JiuJu magnetizers to help users choose the right magnetizing equipment.<\/p><\/div><\/div>

\"[JiuJu<\/a>

[JiuJu Magnet Industry News] 2025 Magnetic material components import and export: toughness structure double excellent performance<\/a><\/h3>
<\/i>December 15, 2025<\/span><\/div>

Automated Magnetic Charging Integrated Solution Magnetic Charging Equipment Magnetic Charging Automation Magnetic Measuring Instruments Magnetic Charging Service As an important part of the electronic information industry, the international trade status of magnetic material components often reflects the industry's vitality and performance in the global market. Recently, the industry association released import and export data for the first ten months of 2025. Although the overall trade environment is facing some challenges, there are still a lot of positive signals in the segmented areas, and the trade structure is...<\/p><\/div><\/div><\/div><\/div>\n\n\n\n

\"JiuJu<\/a>

JiuJu Magnetization Video Case: Tea Magnetization<\/a><\/h3>
<\/i>December 16, 2025<\/span><\/div>

Automated Magnetic Charging Integrated Solution Magnetic Charging Equipment Magnetic Charging Automation Magnetic Measuring Instruments Magnetic Charging Service Tea magnetization is a technical means of applying magnetic fields to tea processing. Tea is processed by means of magnetic fields of a specific strength, with the aim of altering the structure of molecules and the distribution of substances in the tea, thus affecting the quality characteristics of the tea. Tea magnetization is based on the following scientific principles: Effect of magnetic field on water molecules Magnetic field can change the structural arrangement of water molecules, making water...<\/p><\/div><\/div>

\"Analysis<\/a>

Analysis of key factors in magnetizer selection<\/a><\/h3>
<\/i>December 16, 2025<\/span><\/div>

This article analyzes the core elements of the magnetizer selection, combined with the product characteristics of JiuJu magnetizer, to help users scientifically purchase magnetizing equipment.<\/p><\/div><\/div>

\"Magnetizer<\/a>

Magnetizer Working Principle and Classification<\/a><\/h3>
<\/i>December 15, 2025<\/span><\/div>

This article introduces in detail the working principle, main types and application scenarios of magnetizers, and highlights the technical advantages of JiuJu magnetizers to help users choose the right magnetizing equipment.<\/p><\/div><\/div>

\"[JiuJu<\/a>

[JiuJu Magnet Industry News] 2025 Magnetic material components import and export: toughness structure double excellent performance<\/a><\/h3>
<\/i>December 15, 2025<\/span><\/div>

Automated Magnetic Charging Integrated Solution Magnetic Charging Equipment Magnetic Charging Automation Magnetic Measuring Instruments Magnetic Charging Service As an important part of the electronic information industry, the international trade status of magnetic material components often reflects the industry's vitality and performance in the global market. Recently, the industry association released import and export data for the first ten months of 2025. Although the overall trade environment is facing some challenges, there are still a lot of positive signals in the segmented areas, and the trade structure is...<\/p><\/div><\/div><\/div><\/div>\n\n\n\n

\"JiuJu<\/a>

JiuJu Magnetization Video Case: Tea Magnetization<\/a><\/h3>
<\/i>December 16, 2025<\/span><\/div>

Automated Magnetic Charging Integrated Solution Magnetic Charging Equipment Magnetic Charging Automation Magnetic Measuring Instruments Magnetic Charging Service Tea magnetization is a technical means of applying magnetic fields to tea processing. Tea is processed by means of magnetic fields of a specific strength, with the aim of altering the structure of molecules and the distribution of substances in the tea, thus affecting the quality characteristics of the tea. Tea magnetization is based on the following scientific principles: Effect of magnetic field on water molecules Magnetic field can change the structural arrangement of water molecules, making water...<\/p><\/div><\/div>

\"Analysis<\/a>

Analysis of key factors in magnetizer selection<\/a><\/h3>
<\/i>December 16, 2025<\/span><\/div>

This article analyzes the core elements of the magnetizer selection, combined with the product characteristics of JiuJu magnetizer, to help users scientifically purchase magnetizing equipment.<\/p><\/div><\/div>

\"Magnetizer<\/a>

Magnetizer Working Principle and Classification<\/a><\/h3>
<\/i>December 15, 2025<\/span><\/div>

This article introduces in detail the working principle, main types and application scenarios of magnetizers, and highlights the technical advantages of JiuJu magnetizers to help users choose the right magnetizing equipment.<\/p><\/div><\/div>

\"[JiuJu<\/a>

[JiuJu Magnet Industry News] 2025 Magnetic material components import and export: toughness structure double excellent performance<\/a><\/h3>
<\/i>December 15, 2025<\/span><\/div>

Automated Magnetic Charging Integrated Solution Magnetic Charging Equipment Magnetic Charging Automation Magnetic Measuring Instruments Magnetic Charging Service As an important part of the electronic information industry, the international trade status of magnetic material components often reflects the industry's vitality and performance in the global market. Recently, the industry association released import and export data for the first ten months of 2025. Although the overall trade environment is facing some challenges, there are still a lot of positive signals in the segmented areas, and the trade structure is...<\/p><\/div><\/div><\/div><\/div>\n<\/div><\/div>

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In new energy vehicles, wind power and other key areas, permanent magnets manufacturing process is often faced with low product yields, excessive energy consumption and production efficiency is not high industry pain 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